NI Distributed Machine Condition Monitoring (MCM) System

  • Embedded real-time controller for embedded processing, control, and logging
  • Flexible sensor configurations for accelerometers, proximity probes, tachometers, and thermocouples
  • Up to 24-bit resolution and 102 dB dynamic range
  • Expandable from 3 to 32 channels
The NI Distributed Machine Condition Monitoring (MCM) System is a complete solution for the distributed online condition monitoring of assets. The system has the flexibility to measure most rotating assets, including the following:

-Turbines
-Generators
-Compressors
-Blowers
-Pumps
-Motors
-Boilers
-Piping
-Valves


Hardware

The Distributed MCM System by default features 16 accelerometer/microphone input channels, four proximity probe channels, and eight tachometer input channels. However, it is configurable for any combination up to 32 channels. The accelerometer/microphone channels offer software-selectable IEPE excitation, 24-bit resolution, 102 dB dynamic range, 102.4 kS/s maximum simultaneous sampling, and antialiasing filters. The system also provides mixed-measurement capability for temperature, strain, voltage, and other process variables.

The Distributed MCM System is based on either the NI CompactRIO platform or the NI CompactDAQ platform. The CompactRIO option offers an embedded real-time controller and FPGA for advanced embedded signal processing, data logging, and control. The platform also features rugged operating specifications for both temperature and shock, which, when combined with the embedded capabilities, makes for an ideal distributed monitoring system.

The NI CompactDAQ option features a dual core x86 processor running a Linux real-time OS for advances onboard signal processing and embedded data logging. The option also offers rugged operating specifications in a small form factor so you can easily place it near the machine you are monitoring to reduce cable costs.

Software

With the Distributed MCM System, you have the option to purchase the NI LabVIEW development environment and LabVIEW Real-Time and LabVIEW FPGA modules for programming and running your system remotely. Additionally, you can use the NI Sound and Vibration Measurement Suite to incorporate analysis functions, including spectral analysis, level measurements, order analysis, waterfall plots, order tracking, shaft center-line measurements, and Bode plots, into LabVIEW.

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NI Distributed Machine Condition Monitoring (MCM) System

Bundle Contents

Price: $ 19,900

Integrated cRIO Controller and Chassis

CRIO-9075 CompactRIO Controller, 400 MHz PowerPC, 4-Slot, LX 25 Gate FPGA 781715-01 Subtract $ 851

CRIO-9076 CompactRIO Controller, 400 MHz PowerPC, 4-Slot, LX 45 Gate FPGA 781716-01 Included in price

Modules

Primary Modules

NI 9234 - Accelerometer/Microphone Module 779680-01 Included in price

NI 9229 - Proximity Probe Module 779785-01 Included in price

NI 9221 - Tachometer Module 779014-01 Included in price

Additional Modules

NI 9211 - Temperature Module 779001-01 Add $ 396

*Required for each NI 9237 Strain Module

Accessories

NI 9901 Desktop Mounting Kit 779473-01 Included in price

NI-9977 C Series Filler Module for Empty Slot 196917-01 Included in price

Sensors

IMI Industrial Accelerometer Cable, 10 ft w/BNC termination 780984-01 Included in price

IMI Industrial, 2-Pin Accelerometer, 100mV/g, ICP® (IEPE) 780985-01 Included in price

Power Supply

NI PS-15 Power Supply, 24 VDC, 5 A, 100-120/200-240 VAC Input 781093-01 Included in price

Software

LabVIEW Real-Time Module, 1 YR , 777844-35 Included in price

Deliver applications that offer stand-alone operation and run predictably in time with increased reliability. This software is required to control the CompactRIO controller and expansion chassis.

NI LabVIEW FPGA Module, 1 YR , 778694-35 Included in price

Target field-programmable gate arrays (FPGAs) on NI reconfigurable I/O (RIO) hardware for custom timing, high-speed control, and signal manipulation

NI Sound and Vibration Measurement Suite, 1 YR , 779696-35 Included in price

Includes full sound and vibration analysis functionality such as order analysis, tachometer processing, and multiple plot options like waterfall, cascade, and shaft centerline. No programming required.

Note : You should only purchase this device without software if you already own compatible application software.

LabVIEW Full Development System, English. Includes Standard Service for Software., Include 1 Year SSP, 1 YR , 776670-35 Included in price

Use the graphical programming environment to create flexible test, measurement, and control applications. This software is required to control the CompactRIO controller and expansion chassis.

LabVIEW Full Development System, Japanese. Includes Standard Service for Software., Include 1 Year SSP, 1 YR , 776670-3512 Add $ 2,999

Use the graphical programming environment to create flexible test, measurement, and control applications. This software is required to control the CompactRIO controller and expansion chassis.

LabVIEW Full Development System, French.Includes Standard Service for Software., Include 1 Year SSP, 1 YR , 776670-3514 Add $ 2,999

Use the graphical programming environment to create flexible test, measurement, and control applications. This software is required to control the CompactRIO controller and expansion chassis.

Training

Training Credit(s)-One Year 780153-01 Add $ 340

One National Instruments training credit is roughly equivalent to 1/2 day of basic training, but allows purchasers the flexibility to purchase the credits and redeem for training items of their choice at a later date.View the NI Training Courses

Services

Price: $ 19,900

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